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Replacement of an endless riveted chain 3.2 Mb Download video 3.4 Mb Download video
 Disassembling with 805330
  1   Set the motorcycle on a stand with the back wheel off the ground and free to rotate.
To disassemble an endless riveted chain, you have to cut one link by using a chain breaker such as the Type 7 (P/N 805330). Instructions for this tool follow.

  2   Unscrew bolt “A” so that the tip is retracted into the hex nut.

  3   Unscrew shoulder bolt “B” and position the chain breaker so that the ends of the chain pin can fit into the holes of the hex nut and bolt “B”.
805330 Chain breaker Type 7 for chains 1/2 " - 5/8" - 3/4"


  4   Thread shoulder bolt “B” in until the chain is clamped in place, against the hex nut.

  5   Turn bolt “A” until the pusher is out of the chain.

  6   Unscrew bolt “A” until the pusher is out of the chain.

  7   Unscrew bolt “B” until the chain is free.
  WARNING                   

The chain breaker Type 7 (P/N 805330) is supplied ready for the disassembly of 15.875 mm (5/8") and 19.05 mm (3/4") pitch chains.
In the handle of the breaker there is the hex nut, pusher and shoulder bolt to disassemble 12.70 mm (1/2") pitch chains.
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  Disassembling with 805000
Chains can also be cut with the help of the genera purpose chain breaker type 1 (P/N 805000). Instructions for this tool follow:

  1   Place the chain breaker on the chain, checking that the tip of the pusher "C" is perfectly in the middle of the head of the chain pin to be disassembled.

  2   Move the pusher into the chain pin by turning the bolt with the small bar "D", so that the chain pin will be forced out of the plate.

  3   Repeat the above operations on the second pin of the link to be disassembled.
  WARNING                   

While using the chain breaker Type 1 to disassemble an O-Ring chain, it is necessary to protect the O-Rings from forces the chain breaker produces that would otherwise squeeze or possibly cut the O-Rings. Therefore, in connecting link packages Regina includes a formed wire shim to be placed between the plates that will be disassembled. This will protect the O-Rings and the chain bushings from damage or partial disassembly of the inner link.
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  Installation
  1   By using an old connecting link fork or rivet link fork, connect temporarily one end of the old chain with one end of the new chain.
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4.4 Mb
  2   Pull the free end of the worn chain until the new chain rides around the front sprocket. Continue until the end of the new chain is close to the rear sprocket.

  3   Remove the old connecting link fork and dispose it together with the worn chain.
  4   Wrap both ends of the new chain on the rear sprocket so as to position them next to each other on two consecutive teeth. Whenever the number of links of the new chain is longer than what is required, the excess length has to be removed in accordance with the disassembling procedure.

  5   Take the new rivet link out of the plastic bag.
  WARNING                   

• The connecting link is supplied lubricated with a special product that guarantees long life. Absolutely avoid wiping away the lubricant from the pin surfaces, as this would seriously reduce the connecting links operational life.
This is particularly important for O-Ring chains, as they cannot be re-lubricated.

• Never reuse an old rivet link or old outer plate previously disassembled from the chain: this would seriously compromise the safety and life of the chain.
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  For non O-Ring chains
Follow the above instructions up to item 5 :

  6   Insert the new connecting link fork from the back side, avoiding any contact with pins in order not to remove the lubricant.
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Chain tools
The chain
transmission
Cleaning and lubrication
Inspecting the chain
Chain tensioning
Replacement
of a chain
Replacing a chain with spring clip connecting link
• Replacement of an endless riveted chain
- Disassembling with 805330
- Disassembling with 805000
- Installation
- For non O-Ring chains

- For O-Ring/Z-Ring chains

- Closing the rivet link
- Riveting
Potential chain drive
problems and causes
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bolt shoulder bolt small bar pusher